Zhongli 5 Axis High Pressure CNC Waterjet Stone Cutting Machine for porcelain Ceramic Quartz Dekton

• Customization: Available
• After-sales Service: Response Within 24 Hours
• Warranty: 1 Year
• Model NO.: ZLWJ-4020
• Type: CNC Cutting Machine
• Usage: Ceramics, Glass, Jadestone, Cement Brick, Concrete Curb, Granite, Marble
• Application: Machinery & Hardware, Stone Industry
• Source Voltage: 220V/380V/415V 50/60Hz
• Automation: Automatic
• Cutting Ability: High Speed
• Control: CNC
• Certification: ISO, CE
• Control Center: Industry Computer with CNC
• Driving Motor: Servo Motor
• Railway: Linear Railway
• Max.Cutting Size (mm): X 4000mm* Y 2000mm*Z 150mm
• Cutting Accuracy: +/- 0.1mm
• Maximum Fast Moving Speed: 10000mm/Min
• Transport Package: Plastic Film Packaging
• Specification: 5300mm*3000mm*1600mm
• Trademark: ZL MACHINE
• Origin: Taizhou, Zhejiang Province
• HS Code: 8464109000
• Production Capacity: 1000

Product Description

Product Parameters

 

1. Working Platform

Photo	Description	Main parts name	Brand/supplier
	ZLWJ-4020 AC 5 axis Gantry type It Adopts Gantry Type Integrated Machine Structure, Ensures Stable And Efficient Operating. Diameter of Sand pipe Nozzle: 1.02mm Diameter of Gemstone Nozzle: 0.33mm	Beam High Pressure Water Switch	Casting Structure Beam Pneumatic High Pressure Water Switch
		Heat Treatment of Machine	Low Temperature Annealing Heat Treatment of X and Y Beams
		Lubrication system	Oil-Immersed Type
The screw guide rail adopts a fully stainless steel closed oil-immersed structure to reduce maintenance costs and ensure durability.	2.Max.Cutting Size : X 4000mm* Y 2000mm*Z 150mm	Ball screw	TBI/ Taiwan
	3. Maximum Fast Moving Speed:10000mm/min
	4. Fast positioning Accuracy: +/- 0.025mm	Guide Rail	TBI/ Taiwan
	5. Cutting Accuracy: +/- 0.1mm X-Axis accuracy: <=±0.05mm per 300mm Y-Axis accuracy:<=±0.05mm per 300mm
	6.Repearability: +/- 0.01mm	Servo motor	weihong
	6. Platform dimensions: 5300mm*3000mm*1600mm
	7.Power: 220V/380V/415V 50/60hz

 

2. High pressure PUMP
 

Photo	Description	Main parts name		Brand/supplier
	1. Maximum pressure: 450Mpa(65000psi),	Motor		jiangsheng
	2. Working pressure: 320~380Mpa	Axial Plunger pump		Avic Liyuan/ Plunger variable pump
	Maximum flow rate: 3.7L/min	Electro-hydraulic reversing valve		Ward
	4. Plunger pump power: 37kw	Water pump		Pedrollo,Italy
	5.Maximum pressure of oil pump: 31.5Mpa	Hp Cylinder		Imported
	Noise level: < 85db	Check tube assembly		HYPERTHERM
	Motor rated power: 66A	Oil pump		Parkar/ America
	Size: 1800mmx1300mmx1430mm	HP seal kits		Taiwan
	Power supply: 220V/380V/415V 50/60hz Weight: 1000kgs	Seals		Taiwan
		Fan cooling system		China
	Main Feature 1. Continuous and stable ultra-high pressure can greatly improve the cutting speed on the premise of ensuring the cutting quality. 2. It has omnidirectional safety protection devices such as pressure detection, limit alarm and automatic protection. 3. High-power motor cooperates with cooling oil pump and automatic variable displacement oil pump. 4. The unique design inside the oil pipeline makes the cylinder flexible in reversing direction, less resistance and low noise. 5. Advanced pressure auto-regulating pump can ensure the pressure of low-pressure water intake to remain stable. 6. The use of precise water filters makes the water used for cutting more pure and prolongs the use time of the components of the high-pressure system greatly.
3.CNC control system : Mobile design, convenient operation; built-in display design, protection equipment, convenient cleaning.
Photo	Description	Main parts name	Brand/supplier
	Size: 750mm*600mm*1600mm	PLC	MITSUBISHI ,JAPAN
		CNC control system	NcStudio V10
	Weight: 120kgs	Program software	CNC Weihong
		Electrical element	Siemens element
		Weak electric machine	OMRON ,JAPAN
		Servo driver	Weihong
	Main Feature 1. The general AUTO CAD drawing software is skillfully combined with the automatic programming software, which can generate the NC program of CNC control system response conveniently and quickly. 2. Special communication transmission software and USB to realize fast and bidirectional transmission between PC and CNC. 3. The new CNC numerical control system can make the feeding speed of arc cutting 0-15m/min. The system has the function of self-inspection, support and diagnosis, and is more convenient for maintenance. 4. CNC numerical control system, with larger memory and more stored processing programs, can greatly reduce processing assistance time; 5. Independently developed international advanced water jet automatic typesetting CAD/CAM software; 6. It can be compatible with many international graphic design software formats, such as ASC, IGS, DXF, DWG, etc. 7. Independent power supply to key components such as driver, CNC and PLC provides independent anti-interference power supply, which can avoid inexplicable shutdown events and improve the integrity and accuracy of parts processing. 8. The software of NC system is based on WIN7 system, which gives full play to the powerful advantages of real man-machine conversation and multi-task function. The operator can do other work such as drawing at the same time when the machine is working. 9. CNC system software can make installation package (software installation work) according to the current parameters of the machine at any time. Users can install CNC system software at any time. Without modifying any parameters, the machine can work normally and effectively improve the maintenance and reliability of the system.
4. Sand supply system
Photo	Description
	Working pressure: 0.2 MPa
	Size: 700φ*950
	Main Feature 1. Pressure feeding system uses 0.2 MPa compressed air to push abrasives in pressure vessel intermittently through hoses to the annular sand tank on the worktable. The sand flow is automatically distributed according to the needs of cutting. The gas flow rate is small, the velocity of sand flow is slow, the wear rate is very small, and the failure rate is close to zero. 2. The automatic sand feeder can use air pressure to send the sand placed in the barrel 5 meters away to the mini-bucket automatically, and stop automatically when it is full. If it is not enough, it will automatically replenish and work reliably and stably. 3. 100-liter automatic sand feeder, which can hold 150 kg of sand, is stable and durable. It has automatic alarm function without sand. It indicates that sand feeding can be used by up to two Water jet heads.

 

Full Sets of waterjet cutting machine: Cutting table, High pressure PUMP, CNC control system, Sand supply system.

 

 

 

 

 

Application Pictures

Cutting sample by AC 5 axis:

Photo offered by customer.

 

 

 

Accessories List

 

 

List of present accessories for free delivery
1.Toolbox
2.Accessories
Name		Quantity(Piece)
ZL01	Sandpipe	1
	Gemstone	15
ZL02	Sand Pipe Jacket	4
ZL03	Water switch seal needle	4
ZL05	The valve core	4
	Valve pad	4
ZL08	Sand body	4
ZL09	Water valve seat	4
ZL16	Magnels	4
ZL18	High-pressure hydrosphere	2
Others	Water Filter Element	4
	Inlet valve o-ring	4
	Oil block O ring	4
	Thimble	4
	Oil pump combination pad	4
	O ring for reversing support(left)	4
	O ring for reversing support(right)	4

 

List of present accessories Suggest to buy (Enough for One year use)
Name		Quantity(Piece)
ZL01	Sandpipe	15
	Gemstone	80
ZL02	Sand Pipe Jacket	5
ZL03	Sealing components	5
ZL04	Sand Chamber	1
ZL05	Valve Repairkits	5
ZL06	High Pressure Short Pipe	2
ZL07	Rotary connectot	1
ZL09	Water valve seat	5
ZL10	Water Switch body	1
ZL11	Connecting Pipe	1
ZL16	Magnels	2
ZL17	Inlet valve repairkit	2
ZL18	High-pressure hydrosphere	6

 

Suggested Cutting Speed

 

Item No.	Thickness (mm)	Cutting Through Speed For Reference mm/min(60# Garnet)
		Mild metal	Stainless Steel	Marble	Ceramic (Normal)	Aluminum	Titanium	Glass
1	1.5	1000	980				4000
2	2	850	850				2700
3	3	700	650				1700
4	5	550	560			1500	950	2000
5	8	320	300			900	530	1380
6	10	300	280	1820	2500	750	422	900
7	12	240	220	1550		650	338	800
8	15	190	150	1220		530	260	700
9	18	150	120	1100		440	210	670
10	20	130	100	950		390	180	600
11	25	105	80	700		300	145
12	30	85	65	550		240	120
13	35	70	55	450		200	98
14	40	60	45	400		170	85
15	50	45	36	300		142	64
16	60	32	23	250		110	53
17	80	20	18	180		80	39
18	100	15	12	130		60	28

 

 

Service&Support

 

1. For on site installition and training: the buyers take responsibility for technician's air-ticket,hotel and food,USD150 per day.

2.Free warranty for the machine is one year(except wearing parts and the replacement of wearing parts).

3. Training of personnel as requirement of customer.

4. To guarantee long term supply of spare parts.

5. lifetime service, maintenance.

6. the buyers have the special price when there are new products updating and new technologies.

7.Quick response time: when the user's machine any fails,response within 12 hours after receipt of written notice.by phone,email or fax.the seller will help buyers solve problem ASAP.

 

 

Company Profile

 

 

Factory Entry

 

Testing Area

 

Packing Area

 

Paiting Line

 

Work Area

 

Material Area

 

Rust Cleaning Machine

 

Work Area 

 

CNC Machining Equipments

 

Certifications

ZL Machine was founded in 1993, and specializes in stone machine manufacture.

After more than 30 years' Development, we have become one of the most competitive enterprises in China. We have many Patents and have won the honors of "China Top Ten Enterprises (Stone Machinery)", "China AAA Grade Enterprise for Credit&Service (Stone Machinery)", "China Competitive Enterprises (Stone Machinery)", etc. And we have gained the quality certification of ISO9001, ISO2000, China Occupational Health and Safety, CE, etc.